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Protection class IP68

Sensors with strain gauges are particularly sensitive to moisture and water. The reason for this is that they measure the tiniest changes in resistance. Moisture on the measuring grid or a reduction in the insulation between the connecting cables and the sensor housing will damage the sensor.

Force sensors - and in particular 3D and force-moment sensors - can only be protected with considerable disadvantages, e.g. with the help of O-rings or welded or glued protective covers, because these elements exert a high force effect. Force sensors for small forces are particularly affected by additional protective covers.

However, in individual cases it may be necessary to use a force sensor under water for a short time. The sensor must be selected carefully: A sensor with a large surface and an open design can be protected relatively well against moisture because the distances to the strain gauge or the soldering points are large. This ensures that the function is maintained for as long as possible (KD140). An anodized surface protects against corrosion.

Closed constructions run the risk of moisture penetrating and the casting compound being in long-term contact with water.

 

 

Short immersion

Individual water splashes do not require protection class IP68 or IP67. Protection class IP65 is usually sufficient. Brief immersion does not usually damage the open sensors KD24s, KD40s, KD140

Large area - good protection

High protection class and minimal forces are contradictory requirements. A large-area cover can provide long-term protection even in salt water.

In general, an anodized surface or a stainless steel version is preferable for use in salt water.

 

Additional Sealing Measures

It is recommended to apply additional seals to the sensor. All gaps and crevices through which water could penetrate should be additionally sealed. Silicone and ABM75 have proven effective as sealants. It is important to ensure that the movement of the force-transfer flange relative to the sensor housing is not obstructed. The silicone should only seal the open gap, but not completely block the movement of the force-transfer surface. It should not be forced into the gap with excessive pressure.

 

 

  • Seal the sensor gap with silicone after installation.
  • Seale all visible connection gaps, such as between the connector's mounting threads and between the sensor housing and mounting flanges.
  • Additionally seal the silicone joints with ABM75.
  • As a particularly effective measure, consider applying another layer of silicone to the interfaces of the ABM75.
  • The connector and its cable gland should also be sealed with silicone after the connection has been made, even if the connector is rated IP67 or IP68.

IP68-Sensors_en.pdf
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