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Shielding

Interference on the sensor signal can be introduced in various ways.

  • through galvanic coupling (common electrical conductors, e.g. common ground or earthing)
  • by capacitive coupling (e.g. from the sensor housing to the strain gauge)
  • inductive coupling (e.g. interference in connection cables from motors, frequency converters, power electronics)
  • due to high-frequency radiation (e.g. from radio devices, Bluetooth, WiFi)

These interferences can be minimized through shielding, the correct earthing concept and correct earthing.

Definition of “earth” and “earthing”

Earth or “GND” or “ground” refers to the electrical line that is usually assigned the potential 0 volts and forms the reference potential for signal and operating voltages. If the “ground” is connected to the potential of the earth via the so-called protective conductor, this is referred to as earthing.

An important requirement for the earth is the ability to conduct large currents and not to form a potential. In practice, this is not the case, so it is important to have the right “earthing concept” to minimize interference.

Types of “ground”

Signal ground

A generally large-area, low-impedance trace or surface within an electronic circuit to which all signals are referenced.

Housing ground

Usually the metal housing of an electronic device, which is also usually connected to earth with a low resistance to protect people.

Star structure

If the earth connections of all components of a measuring chain converge at one point, this is referred to as a star structure. As all impedances between the 1...n stages of the measuring chain are 0, no interference can be coupled in.

 

 

 

 

 

Measures

1. combine the ground of the power supply unit and the ground of the analog-to-digital converter at the terminal of the measuring amplifier.

  • “All cables must be laid as a pair to the measuring amplifier (supply voltage and ground) and from the measuring amplifier (output signal and ground)”;
  • For measuring amplifiers with only one GND terminal (GSV-1 and GSV-11), this is then assigned twice!

2. the quality of the power supply is decisive for the quality of the output signal.

  • The measurement technology should have its own power supply,
  • A switching power supply can cause interference. If in doubt, it is better to use a linear power supply unit.

 

  • Separate cable duct for sensors and actuators
  • twisted-pair cables
  • Earthing the test stand
  • Connect shield on one side only
  • Use the earth connection of the GSV-8DS
  • Further measures for optimization

  • Terminating resistor 10kOhm or 1kOhm at the analog input of the PLC or the AD converter. The electronics of ME measuring systems have an output resistance of 50 ohms and can therefore be loaded. The error caused by loading the output is usually negligible (50 Ohm/ 10000 Ohm)
  • With some AD converters it is necessary to perform oversampling and subsequent averaging. The scatter of AD converters using the SAR successive approximation method can be quite high...
  • For GSV-8DS, try connecting the GNDE connection (ground for analog input) to earth
  • Exclude USB port as source: e.g. ground USB, remove notebook power supply unit, use grounded power supply unit, use USB with galvanic isolation,
  • If necessary, check the insulation resistance of the sensor
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